PET BOTTLE WASHING LINE Ubushobozi bwo kwinjiza: 1000kg / h
Gahunda ya Quotation ya 1000 PET Icupa ryogusubiramo no gukaraba
Tunejejwe no gutanga aya magambo, akaba ari amagambo yatanzwe kuri PET icupa ryongera gutunganya no gukaraba umurongo.Ibikoresho byinjiza byapakishijwe amatafari ya PET.
Tuzakora ibishoboka byose kugirango dukemure ibyifuzo byawe byose.
Ahantu ho kugura abaguzi: Libani,
ugurisha: imashini ya qingdao irindwi cyangwa imashini ya plastiki ya qingdao cuishi
www.cuishimachine.com Agatsiko ka Lucy: 008618669816188
Icyifuzo gisobanura neza igishushanyo mbonera cyumurongo wo gukaraba.Amakuru yose yabanjirije azarangira.Amakuru yoherejwe mbere nta gaciro afite.
- Amakuru ya tekiniki n'ibiciro
- Inzira ya tekiniki n'ibisobanuro
- Urutonde rwibiciro nibikoresho
- Ibisabwa muri rusange byo gusaba amasezerano
1. Amakuru ya tekiniki n'ibiciro
1.1 PET icupa ryongera gutunganya umurongo wo gukaraba
Umurongo wo gutunganya ibicuruzwa wateguwe ku macupa ya PET yakuwe muri serivisi yo gukusanya imyanda ya komini nyuma yo gutondagura imyanda mu myanda no mu myanda yo mu muhanda.
Umurongo wo kubyaza umusaruro wakozwe ukurikije ikoranabuhanga rigezweho kandi byemeza:
- Ubwiza buhebuje no guhuza ibicuruzwa byanyuma;
- Imikorere ihanitse yo kwishyiriraho, kugabanya igihe cyo gukaraba, giteganijwe no gusana byihutirwa;
- Gukoresha neza amazi, inyongeramusaruro nimbaraga;
- Kugwiza gukoresha neza umurimo.
1.2 Kugaburira ibikoresho bibisi:
Ingingo | Ikigereranyo cya tekiniki |
Amacupa Amatafari Ingano nini | 1100 * 1350 * 1100 (mm) |
Icupa ryamatafari | 250 ~ 350 kg / m3 |
Ugereranije uburemere bw'icupa | 25 ~ 40 gm |
Impuzandengo y'icupa | 500 ml ~ 2,500 ml |
1.3 Ibigize Amatafari ya PET:
Ibisobanuro | Ibiranga |
PET Icupa | Amacupa amwe |
Ugereranije uburemere bw'icupa | 25 ~ 40 gm |
Umubare w'amabara (amacupa atandukanye y'amabara n'amacupa adafite umucyo) | Amacupa menshi yamabara azongera umubare wabakozi kugirango bahitemo intoki.Ibara rya PET icupa ryamatafari mato mato agomba kubanza gutondekanya, niba igipimo cyamabara na non-PET kirenze 20%, turasaba abakiriya kubaka amacupa yose yabanje gutondekanya.Ibikubiye mumibare yatanzwe mumacupa yatanzwe na umuguzi ni aya akurikira: 1. Amatafari yamacupa 2. Ibirimo PET idasobanutse |
Akarango (ubushyuhe bugabanuka cyangwa kole) | Ikirango gikuraho imirimo yumurongo wibyakozwe bikorwa nubukanishi mubyiciro bibiri.Ibikoresho byikirango bishobora gutunganywa birimo impapuro, BOPP, PET na PVC.Ibiri mubintu byinjiza ibikoresho fatizo byinjiza ubushyuhe-bigabanuka label (PVC, nibindi) icupa ntirishobora kurenga 50%.Niba irenze, birasabwa gushyiraho imashini ebyiri de-label cyangwa gukoresha uburyo bwikora / intoki hanyuma ukongeramo sisitemu yo kwerekana ibintu kugirango wirinde umutwaro wanyuma. Ikirango amakuru yatanzwe nuwaguze ni aya akurikira: 1. BOPP% 2. PET label% 3. Ikirango cya PVC% |
Amacupa | (Ibikoresho byahagaritswe) PP, HDPE |
Ikidodo cy'icupa | EVAPP (Ibikoresho byahagaritswe) Niba ikashe ya kashe ikozwe muri PVC cyangwa reberi, irashobora guhita igenzurwa nindi mashini itondekanya flake. |
Viscose | Gushonga gushushe, kudashonga mumazi |
imyanda | Umwanda uwo ariwo wose ushobora kuba waravanze mu mbuga ya recycling.Iyi myanda irimo umucanga, igitaka, ikirahure, ibintu bidakoreshwa, ibinyabuzima, ubukerarugendo, impapuro, amazi asigaye, nibindi. Imyanda yose ntigomba kurenga 1%. |
Ibikoresho bitari PET byuzuye (Ukuyemo PVC / PP / PE) | Ibikoresho bitari PET (ukuyemo ibikoresho bya PVC / PP / PE) ntibigomba kurenga 0.1% byuburemere bwose. |
Ibikoresho bya PVC | Max 0.1% |
Ibikoresho bya PEPP | Max 1% isUbu bwoko bwa kontineri butera gusa impinduka kumusaruro kandi ntabwo bigira ingaruka kumiterere. |
Ibyuma bya rukuruzi | Ingano> 5.5mm, Max 0.5 - 1% |
Aluminium nicyuma kitari magnetique | Ingano> 5.5mm, Max 0.5 - 1% |
Reba A-Urwego rwibicuruzwa byarangiye:
ikintu | Amakuru |
Viscose | 0.71 ~ 0,78 dl / g line Umurongo wumusaruro ntuzahindura ubwiza bwibikoresho ubwabyo |
Ubucucike | 200 ~ 300 Kg / m3 |
Ingano ya flake | 1 mm ~ 14 mm (Crusher mesh size 14mm) |
Ibirimo amazi | <1% |
PE , PP | ≤ 20 ppm |
Impapuro | ≤ 10 ppm |
Gushyushya kugabanuka cyangwa kole | ≤ 10 ppm |
Ibyuma | ≤ 10 ppm |
PVC | ≤ 20 ppm |
Ibirimo byose byanduye | ≤ 100 ppm |
* Biterwa nubushobozi bwo gutondekanya intoki hamwe nubwiza bwibikoresho.
Reba A-urwego rwarangije ibicuruzwa byiza
- Amakuru yavuzwe haruguru azahindurwa ukurikije igipimo cyibigize ibikoresho byinjira byinjira nibitandukaniro byakarere mukugaragara kwicupa
- Ibirimo ibyuma bifitanye isano nibikoresho byo gutondekanya byikora nurwego rwo kuyobora
- Ibirimo kandi bihamye bya PVC bifitanye isano nimashini itondekanya imashini, ibikoresho byinjira nurwego rwo kuyobora.
- Ukurikije uburambe nyabwo bwo gutanga umusaruro, hashingiwe ku mikorere isanzwe no kuyitaho, igipimo cy’amacupa yo mu rwego rwa A kiri hejuru ya 85% mu micungire myiza y’abakozi bahuguwe.
1.4 Ibisabwa mu musaruro:
Ingingo | Ibirimo |
Agace k'umusaruro | 600m² |
Agace k'ibikoresho | 85m * 6m * 5m (L * W * H) |
Tanga voltage | 3Pase 380V 50Hz |
Imbaraga zo kwishyiriraho ibikoresho | 321KW, Ubushyuhe : 60KW |
Amazi | PH = 7, 10t / h (Hagomba gushyirwaho uburyo bwo gutunganya amazi yanduye) |
Guteka | 1t / h |
1.5 Ibicuruzwa bikoreshwa (bishingiye ku musaruro kuri toni ya PET flake)
Ingingo | Amakuru |
Amazi | 3 M3 (Hamwe nuburyo bwo kubika amazi kumurongo, kuzuza amazi birashobora kugabanukaho 50%) |
Amashanyarazi | 120 ~ 180 KWH (Radiyo zitandukanye, gukoresha ingufu zitandukanye) |
Imashini | 350 ~ 500 kg |
umukozi ushinzwe isuku | Hariho ibipimo bitandukanye ukurikije icupa |
Gupakira | Imifuka ya Jumbo * 2 |
2.2 Ibikoresho bya tekinike ya tekinike n'ibisobanuro:
Oya. | Izina | Ibisobanuro | ||||||
I | Icyiciro cyo gutandukanya Icyiciro | |||||||
![]() | Imashini ikuraho label izajya ivanga buri gacupa kumuvuduko mwinshi, kugirango ibirango bitandukane numubiri wicupa. | |||||||
Ibiranga : Uhereye kubigize ikirango cyibikoresho fatizo, ikirango cyoroshye kiroroshye kuvanaho.De-labels ni cyane cyane kubushyuhe-bugabanuka.Imiterere yicyuma yemewe, diameter nini, umuvuduko muke, hamwe nubuhanga bwububiko bukemura ikibazo cyinganda, kuvanaho ibirango no kurushaho gukora neza Kugabanya igipimo cyo kumena umunwa wamacupa. | ||||||||
1 | Umuyoboro (iseti imwe) | Imikorere: Gutanga ibikoresho Imbaraga za moteri: 2.2kw Ubugari bw'umukandara: mm 800 | ||||||
2 | Gukuraho ikirango (iseti imwe) | Imikorere: yo gukuraho ibirango bivanze hagati ya ecran nintwaro Imbaraga za moteri: 15 kw Guswera ikirango imbaraga za moteri: 4 Igipimo cya Exfolisiyoneri: Icupa rifunitse: 95% Icupa ridacometse ku gipimo: 98% | ||||||
II | Igice cyo Gutondekanya Intoki | |||||||
![]() | Intoki hitamo amacupa ya PET yamabara runaka agomba gusukurwa.Andi macupa yose atandukanye ajyanwa mububiko bwo gutunganya amacupa yububiko kugirango atondekanye.Kugabanya ibiciro bya logistique, kunoza uburyo bwo gutondeka, no kugabanya umwanya | |||||||
Icyitonderwa: Icyiciro cya nyuma cyumubiri wicupa mbere yo kumenagura, umwanda muke (ushiramo amacupa meza atandukanye, amacupa yamabara atandukanye, umukungugu muto wikirango, ibyuma byangiza, imyanda nibindi) Mubice aho icupa risubirwamo ryoroshye (bivuze ko icupa rimwe ryamabara > = 75%) | ||||||||
3 | Imbonerahamwe y'intoki (iseti imwe) | Imikorere: Shushanya ibara ritandukanye, amacupa yibikoresho bitandukanye. Imbaraga za moteri: 2.2kw Umukandara: PVC | ||||||
4 | Icyuma gipima ibyuma + ibikoresho byitandukanya byikora (iseti imwe) | Ikoreshwa: Kugirango umenye ibyuma byikora | ||||||
III | Igice cyo Kumenagura Igice | |||||||
![]() | twe urukurikirane rwa crusher rwakozwe muburyo bwihariye bwo kumenagura icupa rya PET.Ifite ibiranga kugaburira neza, umusaruro uhamye, gukoresha ingufu nke, kunyeganyega gake nagaciro k urusaku, imiterere ikomeye, igiciro gito cyo kubungabunga hamwe nigihe kirekire cyakazi. Ingaruka zo gusukura ibisigazwa bya PET, nigikorwa cyo gukonjesha amazi kugirango ugabanye ubushyuhe bwo guterana, kugirango ubuzima bwicyuma bubeho.Igishushanyo cyihariye cyo gukata icyuma, Kugabanya kunyeganyega n urusaku, Ongera ubuzima bwicyuma gisya. | |||||||
Ibiranga design Imashini idasanzwe yubushakashatsi irashobora kongeramo amazi mugihe cyo gusya, reka reka icupa ryacupa ryogeshe intambwe yambere, kandi mugihe kimwe, ubushyuhe bwicyumba cya crusher hamwe nibikoresho byambara birashobora kugabanuka, Byiza cyane kumenagura ibisigazwa kandi kugabanya ifu yamacupa. | ||||||||
5 | Umuyoboro (iseti imwe) | Imikorere: kugeza ibikoresho muburyo bukurikira. Imbaraga za moteri: 2.2 kw | ||||||
6 | Crushers (iseti imwe) | Imikorere: Kubijanjagura ibikoresho mubunini buto Imbaraga za moteri: 75 kw Umubare w'ibyuma bizunguruka: 10 Ibikoresho byose bikoresha ibyuma bya karubone.Kuberako bigomba kuba bikomeye bihagije. Crusher ifite ibikoresho byo gukuramo reberi | ||||||
IV | Kureremba & Ubuvanganzo & Gukaraba Igice | |||||||
![]() | Umubiri w'icupa, agacupa k'icupa hamwe n'uruziga rw'amacupa byajanjaguwe hamwe, ibikoresho fatizo by'uruziga rw'amacupa hamwe n'amacupa ni PP cyangwa HDPE, nyuma yo gusya ibice bivanze, Koresha itandukaniro ryuburemere bwihariye hagati ya plastiki zitandukanye (~ 1.3 / ~ 0.8), Bunzi hamwe n'uburemere bwihariye bwa 1, | |||||||
Ikiranga was Kwoza amazi: gushushanya bidasanzwe bireremba hejuru, kanda neza ibikoresho mumazi, kugabanya igipimo cyo gufata icupa, kugabanya igihombo cyibicuruzwa byarangiye no kongera agaciro kongeweho ibicuruzwa | ||||||||
7 | Umuyoboro (iseti imwe) | Imikorere: yo gutwara flake Imbaraga za moteri: 3kw Uburebure bwa Shaft Uburebure: 4500 mm Kuzenguruka diameter: 25325 mm Umuvuduko: 34 rpm Ibice bihura na flake bikozwe muri SUS304 | ||||||
8 | Gukaraba (iseti imwe) | Imikorere: Kuraho ibirango, imipira nibindiScrew power moteri: 3kw Imbaraga za moteri ya moteri: 1.5kw | ||||||
9 | Imashini yihuta cyane (iseti imwe) | Imikorere: Kuraho amavuta nibindi byanduye Imbaraga za moteri: 30 kw Kuzenguruka diameter: mm 500 Ibice bihura na flake itose bikozwe muri SUS304 | ||||||
V | Igice cyo Gukaraba Gishyushye | |||||||
![]() | "Imashini ishyushye" izakoresha ubushyuhe, imiti nubukanishi.Emera ubushyamirane buri hagati y’ibisigazwa n’ibisigazwa, hamwe nimbaraga zo gukata imiti kugirango ukureho umwanda hejuru y’amacupa ukoresheje umwuma wa centrifugal.Amazi yimiti arashobora guhita akoreshwa nyuma yo kuyungurura byoroshye, bizigama cyane ikiguzi cyo gukoresha ibiyobyabwenge. | |||||||
Ikiranga was Isabune ishyushye + yogejwe: Gukuraho neza kole isigara, amavuta hamwe nudukoko duto duto hejuru y icupa, ibyo bikaba ari ingenzi kubuzima bwibice byo muyunguruzi byujuje ubuziranenge hamwe nubuziranenge bwibicuruzwa. | ||||||||
10 | Kugaburira gutambitse (iseti imwe) | Imikorere: Kohereza ibikoresho Imbaraga za moteri: 3 kw Igice gihura namazi nibikoresho ni ibyuma bitagira umwanda | ||||||
11 | Gukaraba (amaseti abiri) | Igikorwa: Gukaraba n'amazi ashyushye hamwe na detergent kugirango ukureho amavuta, umwanda hamwe na label zimwe. Igice gihura namazi nicyuma 304. Amashanyarazi (igiciro cyavuzwe ntabwo kirimo ibyuka, nibiba ngombwa, irashobora gusubirwamo ukundi) kubyara umwuka, n'ubushyuhe bw'amazi bugera kuri 90-95 ℃. Witonze wongeremo soda ya caustic cyangwa ibindi bikoresho byogusukura hanyuma usige flake mumashanyarazi ashyushye muminota 8-10. Iyi gazi ishyushye irashobora gukuraho neza umwanda hamwe nibirango bitandukanye na caps, bityo isuku ya flake yamacupa iratera imbere cyane. | ||||||
12 | Umuyoboro (amaseti abiri) | Imikorere: Kuramo ibikoresho mumashanyarazi ashyushye Ibice bihura namazi bikozwe muri SUS304. | ||||||
13 | Imashini yihuta cyane (iseti imwe) | Imikorere: Kuraho amavuta nibindi byanduyeByara: NSK Rotor shaft ukoresheje imbaraga zingana. Shira reberi kugirango ugabanye urusaku Ibice bihura na flake itose bikozwe muri SUS304 | ||||||
14 | Gukaraba (iseti imwe) | Igikorwa: Gukaraba n'amazi ashyushye hamwe na detergent kugirango ukureho amavuta, umwanda hamwe na label zimwe. Igice gihura namazi nicyuma 304. Amashanyarazi (igiciro cyavuzwe ntabwo akubiyemo ibyuka, nibiba ngombwa, bishobora kuvugwa ukundi) kugirango bitange umwuka, kandi ubushyuhe bwamazi bugera kuri 90-95 ℃. Witonze shyiramo soda ya caustic cyangwa ibindi bikoresho byogusukura hanyuma usige flake mumashanyarazi ashyushye muminota 8-10. Iyi gazi ishyushye irashobora gukuraho neza umwanda hamwe nibirango bitandukanye hamwe na capit, bityo isuku yibicupa icupa iratera imbere cyane. | ||||||
15 | Umuyoboro (iseti imwe) | Imikorere: Kuramo ibikoresho mumashanyarazi ashyushye Ibice bihura namazi bikozwe muri SUS304. | ||||||
VI | Igice cyo gutandukanya imvura | |||||||
![]() | Imashini idasanzwe yateguwe yihuta yo gukaraba imashini, ifite imikorere myiza yo gukuraho kole hamwe n’umwanda muto hejuru y’amacupa, hejuru y’icupa nyuma yo koza amazi, ariko imiti isigaye iragumaho. | |||||||
Ikiranga : Kwoza + Kureremba koga: igitekerezo cyibanze cyibikorwa ni ugutandukanya umwanda.Kwimura imiti ikomeza kuba hejuru yamacupa mugihe cyogejwe, hamwe na bimwe bitandukanije ibintu byahagaritswe nyuma yo kubisiga, bigashyirwa mumazi meza kugirango ibisigazwa bikarabe burundu, urebe neza ko icupa ryakuweho Ubuziranenge no gukorera mu mucyo.Inzira yingenzi yibicuruzwa byarangiye imiti nibisigara bisigaye biri muriki cyiciro.Uru nurwego rwanyuma rwo gusukura ibicuruzwa byarangiye.Akamaro karigaragaza. | ||||||||
16 | Imashini yihuta cyane (iseti imwe) | Imikorere: Kuraho amavuta nibindi byanduyeByara: NSK Rotor shaft ukoresheje imbaraga zingana. Shira reberi kugirango ugabanye urusaku Ibice bihura na flake itose bikozwe muri SUS304 | ||||||
17 | Umuvuduko mwinshi wo gukaraba (iseti imwe) | Imikorere: Kuraho amavuta nibindi byanduyeRoteri shaft ukoresheje imbaraga zingana. Shira reberi kugirango ugabanye urusaku Ibice bihura na flake itose bikozwe muri SUS304 | ||||||
18 | Gukaraba (iseti imwe) | Imikorere: Kuraho ibirango, imipira nibindiScrew power moteri: 3kw Imbaraga za moteri ya moteri: 1.5kw Umubare wintoki-uruziga: 3 Ibice bihura namazi bikozwe muri SUS304 | ||||||
19 | Gukaraba (iseti imwe) | Imikorere: Kuraho ibirango, imipira nibindiScrew power moteri: 3kw Imbaraga za moteri ya moteri: 1.5kw Ibice bihura namazi bikozwe muri SUS304 | ||||||
20 | Umuvuduko mwinshi wo gukaraba (iseti imwe) | Imikorere: Kuraho amavuta nibindi byanduyeRoteri shaft ukoresheje imbaraga zingana. Shira reberi kugirango ugabanye urusaku Ibice bihura na flake itose bikozwe muri SUS304 | ||||||
VII | Igice cyo Kuvomera no Kuma | |||||||
![]() | Hamwe noguhuza ibikoresho byo kubura umwuma hamwe no gukama ubushyuhe, ibirimo ubuhehere bwicupa burahinduka mbere yo gupakira bishobora kugera munsi ya 1%.Imashini itondekanya Zig-zag ikuraho firime nibintu byoroheje mumacupa kugirango igere kubicuruzwa byiza byarangiye.Ibicuruzwa byarangiye silo hamwe nibikoresho byinyeganyeza birashobora kongera ubwinshi bwubwinshi kugirango bigabanye ikibuga nigiciro cyubwikorezi. | |||||||
Ibiranga: Kubura amazi no gukama: Ibirungo biri mubicuruzwa byanyuma ni ikimenyetso cyingenzi cyo gusuzuma PET.Gukoresha uburyo bwo kubura umwuma bigira ingaruka ku buryo butaziguye ubuziranenge bwibicuruzwa byarangiye ndetse n’agaciro gakoreshwa mu gutunganya ibicuruzwa.Imiterere itandukanye yuburyo bwo kubyara irasuzumwa neza mugushushanya.Igikoresho cyabugenewe cyabugenewe hamwe na anti-gufunga ecran irashobora kugera kumusaruro mwinshi, ibicuruzwa biri munsi yubushuhe buke, hamwe nigipimo gito cyo gutsindwa.Igishushanyo mbonera cyose cyorohereza ibikoresho kubungabunga ibikoresho. Gukuraho umukungugu wa Zig-zag: Ufatanije nuburambe bwimyaka myinshi mugutunganya amacupa ya PET, umukungugu wa PET uzagira ingaruka zikomeye kumusaruro wibicuruzwa byo hasi, cyane cyane mubikorwa byo gukora flake ya POY na PET, ibisabwa mukungugu birakomeye cyane , ibi bikoresho birashobora gutandukanya neza ivumbi nibirango byiza bya plastike mumacupa. | ||||||||
21 | Amashanyarazi (iseti imwe) | Imikorere: Kuraho amavuta nibindi byanduyeIbice bihura na flake itose bikozwe muri SUS304 | ||||||
22 | Umuyaga ushushe & transport (iseti imwe) | Imikorere: Irinde kumeneka ibintu kandi byorohereze inzira hamwe nuburyo bukurikira. Koresha umwuka ushyushye kugirango wumishe amacupa ya PET kugirango ugabanye ubushuhe Ibice bihura na flake itose bikozwe muri SUS304 | ||||||
23 | Gukuramo umukungugu wa Zig-zag (iseti imwe) | Imikorere: yo gutandukanya ibirango bike numukungugu na PET flake. Imbaraga za moteri: 3kw + 1.5kw Ibice bihuza na flake bikozwe muri SUS304. | ||||||
24 | Sitasiyo (iseti imwe) | Imikorere: kububiko bwigihe gito kuri PET flake.Ibice bihuza na flake bikozwe muri SUS304. | ||||||
VIII | Sisitemu yo kugenzura amashanyarazi | |||||||
![]() | Sisitemu yo guhuza imirongo ikoreshwa neza yemerera abayobozi b'uruganda kugenzura imirimo ikurikira: - Uburyo bwa tekiniki kubikorwa byose byahinduwe, harimo kwiyandikisha no kubika amakuru. - Imiterere ya moteri, ibikoresho byo gupima nibikoresho bya tekinike - Birashoboka gushiraho ibipimo bya tekiniki kure Porogaramu yashyizwe kuri logic controller irashobora kugenzura byoroshye inzira. Porogaramu yashyizwe kuri mudasobwa ihujwe na programable logic controller. | |||||||
25 | Sisitemu yo kugenzura amashanyarazi | Akanama gashinzwe kugenzura amashanyarazi: uburebure bwa 2200mm (harimo shingiro), ifishi yinama y'abaminisitiri (kugeza ku kabati 4 ihuriweho), umuryango umwe, harimo ibikoresho byo kumurika n'ibikoresho byo guhumeka. PLC: ikirango cya Siemens; Module yinjiza muburyo bwa digitale: 24VDC DC yinjiza, ubwoko bwamafoto yo guhuza; Module isohoka muburyo bwa digitale: hitamo 24VDC, 0.5A, transistor isohoka, ifoto yumuriro ubwoko bwo guhuza; Analog yinjiza module: hamwe nibikorwa byo gusuzuma; Analog isohoka module: hamwe nibikorwa byo gusuzuma; Mugukoraho: Brand Siemens. Amashanyarazi make: amashanyarazi Siemens; Hagati aho kwerekanwa: ikirango ABB; Guhindura Igenzura: Ikirangantego. Ammeter, voltmeter, voltage icyiciro gikurikirana, impinduka zubu: ikirango Chint. Imigaragarire yabitswe n'amashanyarazi: PROFIBUS-DP na Ethernet-TCP. |