PET urupapuro rwerekana umusaruro

Ibisobanuro bigufi:

Ibicuruzwa birambuye

Ibicuruzwa

PET urupapuro rw'umurongo Igice kimwe gifite 0.3-1mm, ubugari 800mmh

Umurongo wo gukora urupapuro rwa PET ni umwe mumurongo utanga impapuro zifite ikoranabuhanga rigezweho, ikoranabuhanga rikuze hamwe nibikoresho bihamye muri sosiyete yacu.Calender, gukonjesha gukwega, igikoresho cya sitasiyo ebyiri, n'ibindi.
Ibikoresho biruzuzanya muburyo kandi biruta imikorere.Imigozi na barrale byateguwe neza.
Imashini yose ifite ibyiza byo guhindagura plastike imwe, gusohora bihamye, umusaruro mwinshi hamwe nubuzima burebure.
Igikoresho cyitondewe kandi cyitondewe cyerekana urupapuro rwakozwe neza binyuze mumikorere yarwo yo guhindura.
Urupapuro rwa PET rwakozwe nibi bikoresho rushobora gushyirwamo ibicuruzwa bitandukanye bipfunyika, bifite ibyiza bya barrière ya gaze, ntabwo birimo izindi nyongeramusaruro, bifite isuku nisuku, bifite ubukana bwiza kandi bwagutse, kandi birashobora gukoreshwa neza., irashobora gukoreshwa cyane mubikoresho byamashanyarazi, ibikinisho, ibiryo, imiti nibindi bipakira hamwe ninganda nini zo gucapa.
Ugereranije nibikoresho bisa murugo, ubwinshi burenze 30%.Uyu murongo wo kubyaza umusaruro urashobora kandi gukoreshwa kuri PS, PP, PE nibindi bicuruzwa byimpapuro.

Urupapuro rwamatungo rurimo ibiryo, extruders, imirongo yashonga (harimo kuyungurura, gupima) irapfa, impapuro zo guteramo, gukurura no kuzunguruka.

Shushanya amakuru y'ibanze

Ibiranga ibikoresho byerekana umurongo wa PET:

1. Igishushanyo cyihariye cya screw cyongera ubushobozi bwumusaruro mugihe cyemeza kuvanga nubushobozi buke bwa plastike, hamwe nubushobozi bwa toni 1.5 / saha.

2. Igishushanyo mbonera cya kabiri-cyimbere-gifunga hanger-ubwoko bwurupfu rushobora gukoreshwa muguhindura ubugari bwibicuruzwa kumurongo hagamijwe kwemeza uburinganire bwuburinganire.

3.Uburyo nyabwo bwo kugenzura ibikoresho byamashanyarazi bitumizwa mu mahanga bituma umutekano uhoraho kandi wizewe.

4. Ikirangantego cyimodoka eshatu gifite umuyoboro wimbere wimbere, urukuta rwimbere rwogejwe nimodoka ya CNC, kandi ubushyuhe bwijejwe ko bugenzurwa muri ± 1 ° C.

5. Ukoresheje Siemens PLC, sisitemu yose ihita igenzurwa nta ntoki zahinduwe.

6. Byuzuye byikora byikubye kabiri, bigenzurwa na moteri ya servo, umuvuduko wihuse 60m / min

7. Ibikoresho bibisi: polyester ibikoresho byiza, cyangwa polyester yongeye gukoreshwa:

Ubwoko bwa PET: ibice by'ibanze,

φ 3mm * L3mm, Ubwinshi bwinshi: 700 ~ 880kg / m3

2.3 polyester itunganya ibintu:

Icupa rya PET, PET chip ibikoresho byo gutunganya, diameter 3mm- diametero 6mm, Ubunini ≥ 0.15mm, ubwiza bwimbere: 0.5 ~ 0.65g / dl

Ibirungo: ≤ 0.5 ‰

8. ibiranga ibicuruzwa: Ubunini: 0.3-1.0mm

Imiterere: igipande kimwe, igipimo: 100%

Ubugari: 800mm (nyuma yo gutema)

Diameter ihindagurika (ntarengwa): 600mm (imipaka yo gushushanya)

umuvuduko wo gukora: 3 ~ 30m / min

ubushobozi bwo gukuramo: Ubushobozi bwo gushushanya: 450kg / h

Ibisobanuro bya tekiniki

Igice cya 1: Twin screw host / extruder 75 / 132kw 40: 1

Kuma no kuvanga ibikoresho bibisi 2m3 byumye kuvanga hopper

Sisitemu yo kugaburira: Kugaburira spiral

sisitemu yo kugaburira: Kugaburira ibipimo bya volumetric

Sisitemu yo gukonjesha: Gukonjesha ikirere

Sisitemu yo kuvoma vacuum ku gahato: Impeta y'amazi vacuum pump + tanker

Kugabanya garebox: Kugabanya umuvuduko mwinshi wa garebox ya NSK

Umurongo wibyuma byerekana ibyuma: Harimo inkunga yo guhindura ecran, gushonga pompe no gupfa

Igice cya 2: guhindura ecran, gupima pompe na T.

Igice cya 3: ibice bitatu bya kalendari hamwe na diameter 400 500 500mm

Kalendari yigenga yigenga irashobora guhindurwa kuva imbere kugeza inyuma, hejuru no hepfo

Gukurura igice: Aluminium idakora

Gukurura icyuma kimwe cya reberi hamwe nicyuma kimwe 160mm moteri 1.5kw

Guhuza byikora hamwe no guhinduranya impagarara

ABB ihindura inshuro

Umutaliyano Jefferson wo kwimura

Igice cya 4Igice cya 4: traktor / urupapuro rukurura 1 shyira kumurongo waciwe: hamwe nicyuma 2 pc

Igice cya 5: imyanya ibiri yumuyaga 1 gushiraho

Igice cya 6 ibice by'amashanyarazi

Harimo igice cyo kugenzura ubushyuhe kandi kigahindura imiterere-ikomeye.Igice cyo kugenzura ibice, moteri ihindagurika ya moteri, Siemens PLC, Tayiwani vellon ikoraho.Igenzura ryumuvuduko nigitutu gifunze-loop igenzurwa kubikoresho byoherejwe na extruder.Impuruza nziza, kurinda, hamwe namateka yinzego zose kugirango byorohereze umusaruro no kugenzura.

Ⅲ.Ibisobanuro birambuye byumurongo wibyakozwe

Igice cya I: impanga zidasanzwe

1. ibikoresho fatizo kuvanga no kugaburira sisitemu 1 gushiraho

Bifite ibikoresho byo kuvanga byumye, hamwe na metero kibe 2

Kugaburira ibishishwa byo mu mpeshyi.Icyuma kitagira umuyonga wo hanze, isoko ikozwe mu cyuma cyiza cyane.Ibikoresho birashobora guhita byuzuzwa binyuze murwego rwibikoresho.

1.0) kugaburira ibipimo

Yashizwe kumurongo wa mbere

Kugaburira ibipimo byo kugaburira, imbaraga za moteri: 1.5kw

Uburyo bwo kugenzura umuvuduko bugenzurwa na AC frequency ihindura

2.0) twin screw extruder 1 set

2.1) Moteri imwe ya Drive: Emera moteri ihindagurika ya moteri, ifite ingufu za 132kw;Guverineri: Hitamo inshuro zihindura;

Umuvuduko wihuta: 30--300rpm transmission Gukwirakwiza amashanyarazi: Guhuza

Gearbox: Kugabanya umuriro mwinshi.

Kugabanya umuvuduko no gukwirakwiza torque byahujwe no gushimangira igishushanyo mbonera cyo gutwara;

Ibikoresho bikozwe mubyuma byujuje ubuziranenge.Nyuma yo gutwika no kuzimya, ibikoresho ni hasi.Gukora neza birarenze icyiciro cya 5. Gukomera hejuru yinyo bigera kuri hrc60-65.Umwirondoro w amenyo na helix byahinduwe kugirango harebwe neza ibikoresho byumutwaro munsi yumutwaro, hamwe n urusaku ruke hamwe numuriro munini wohereza;

Sisitemu yo gusiga amavuta ahanini ifata amavuta yo kwibiza hamwe no gusiga ingingo nyinshi kugirango barebe ko ibice byose bigenda bihora bisiga amavuta;

Imiterere mishya yashizweho kashe hamwe n’ibicuruzwa byatumijwe mu mahanga byerekana neza uburyo bwo gufunga neza ibyinjira n’ibisohoka;
Gukonjesha amavuta gukonjesha: guhinduranya ubushyuhe, isahani ikonjesha;Amavuta yo gusiga amavuta: yubatswe;

Sisitemu yo gukuramo impanga: ibice bya screw:
Diameter ya screw ni mm 75mm, ihujwe na mandel na spline yateye imbere;Mudasobwa yatunganijwe neza, gutunganya neza, kwisukura neza no guhinduranya;

Ukurikije ibikoresho byo gutunganya nubuhanga bwo gutunganya, hamwe nubufasha bwimyaka yuburambe bukungahaye muburyo bwa screw R & D hamwe nigishushanyo mbonera hamwe nibyiza bya software, guhuza inyubako birashobora kumenya neza imikorere yo gutanga plastike, kuvanga no kuvanga, gutatanya ubwoya, homogenisation, devolatilisation yuzuye, gusohora inyubako n'ibindi.

Ibikoresho bigize: ubuziranenge 38CrMoAlA ibyuma bya nitride nyuma yamasaha 72 ivura nitride;Kuzenguruka icyerekezo: kuzunguruka mu cyerekezo kimwe.

Ibikoresho: bikozwe mu mbaraga zikomeye zivanze nicyuma gikomeye cyo kuzimya no kuvura ubushyuhe, gukomera 300-350hb, guhimba hamwe, kunoza imbaraga no gukomera, no kwemeza ibyifuzo byogukwirakwiza amashanyarazi.

Cylinder: silinderi ikoresha igishushanyo mbonera, gishobora guhuzwa kubuntu, gikozwe neza kandi gihinduka neza.Ibikoresho bya barrale: ibyuma byiza 38CrMoAlA ibyuma bya nitriding nyuma yamasaha 72 bivura nitride;

Gushyushya ingunguru: gushyushya amashanyarazi, gushiramo umuringa no gushiramo aluminiyumu, hamwe n'ubushyuhe
Gukonjesha ingunguru: gukonjesha abafana byemewe, hamwe no gukoresha ingufu nke no guhindura itandukaniro rito ry'ubushyuhe, bifasha gutunganya amatungo.Guhuza umubiri wo hagati:

Shira ibikoresho byibyuma, gutunganya neza, kwemeza neza kugororoka hagati yikwirakwizwa na silinderi hamwe nubusobekerane bwimyanya yoherejwe na shaft na screw.

Inkunga ya Cylinder:
Inzego ebyiri zifasha, imikorere ihamye;
Uburyo bwo gukanda bwa axial bwateguwe hagati yinkunga ya silinderi na silinderi kugirango ikureho ihindagurika no kunyeganyega kwa extruder kubera kwaguka kwinshi kwa silinderi.
Cylinder ihuza bolts:

urwego rwo kwihanganira ubushyuhe nimbaraga zikomeye bizakoreshwa muguhuza silinderi

Shingiro: Urufatiro rurakomeye kandi rufite ibikoresho byihariye bya mashini ibikoresho byo kumanika, bifite ihindagurika rito, urusaku ruke, imikorere ihamye kandi nta shingiro ryihariye.
Igifuniko cya silinderi: Ubwoko bwacitsemo ibice bitagira umuyonga wibyuma bya buri gice cya moteri nkuru ya silinderi igizwe nibikoresho byokwirinda, nibyiza kandi byoroshye, bitezimbere ingaruka zo kubika ibikoresho, bigabanya ingufu zikoreshwa, bigabanya ubushyuhe bwo hanze bwa silinderi, kandi Irinda gucana.

sisitemu yo kuvoma

pompe vacuum: pompe yamazi vacuum pompe + pompe yumuzi

Ikigega cya Vacuum: Ikigega cya vacuum kidafite icyuma gitandukanya, gifite ibikoresho byamazi yo muyungurura amazi kugirango byoroherezwe kuyungurura imyanda n’ibihindagurika.

Imiterere y'ibyiciro bibiri by'ikigega cya vacuum irashobora guhita igenzura ikurwaho ry'amazi, ibintu bihindagurika n'imyanda.Impamyabumenyi ya vacuum irashobora kutagira ingaruka mugihe cyo gukuraho.

Umuvuduko ukabije wa reberi ya hose ikoreshwa, byoroshye kuyisenya kandi irashobora kugira uruhare mukubungabunga ubushyuhe.

Buri gace ka vacuum gafite sisitemu yigenga yigenga, ifite umudendezo wo hejuru kandi itabangamirana.Ibibazo muri zone imwe ntabwo bizagira ingaruka kuri sisitemu yose.

Igishushanyo cyihariye cyo kurenga icyambu gifasha amatungo gusohoka ku cyambu atiriwe yinjira mu muyoboro wa vacuum mugihe ibintu byanduye.Nibyiza byo gusenya no gukora isuku.

2.3 umuhuza winzibacyuho igice 1

Ibyuma byiza bya nitriding (38CrMoAlA) materia

kuvura nitriding, ifite ibikoresho byumuvuduko wa sensor

Igice cya II: guhinduranya ecran no gupima pumpn na T.

kabiri inkingi ya ecran ihindura 1 gushiraho

gupima pompe 1 gushiraho ibiranga

abigabanya bose bemera kugabanya Dongli kugirango barebe neza niba ihererekanyabubasha.

icyuma gikoresha ingufu hamwe n'umuyoboro ushonga

biranga

sensor ikoreshwa mukugura igitutu imbere ya pompe.

binyuze muri sisitemu yo kugenzura, sensor yumuvuduko ikoreshwa mugucunga-gufunga kugenzura extruder, ishobora guhita ihindura umuvuduko wa extruder hamwe nubunini bwuzuye, kugirango habeho ituze ryumuvuduko ukabije.

Imiterere ya T-ishusho 1

biranga

isahani ya chrome hamwe.Gukomera kurenza HRC 55

igipimo cyurwego: urwego rumwe

Ubugari bwibicuruzwa mm magana inani na mirongo inani

Igice cya 3: ibice bitatu bya kalendari hamwe na diameter

1. ibice bitatu bizunguruka

biranga

umugozi ukurura ibikoresho byihutirwa byihutirwa hamwe na Schneider byihutirwa.

kuzunguruka no gutandukana: silindiri ya hydraulic irahindurwa, kandi kunyerera bifata umurongo wa gari ya moshi.

sitasiyo ya hydraulic ifata igitutu cyikora ikomeza igishushanyo, hamwe numuvuduko ntarengwa wa 8Mpa.

ubushyuhe bugenga uruziga: gukonjesha amazi caskade, ukoresheje chiller yamazi kugirango ukonje amazi, (chiller yamazi ikeneye Ubushake)

roller icyuho cya servo igenzura moteri, ishobora gushyirwaho nurufunguzo rumwe muri sisitemu yo kugenzura.(amahitamo yinyongera asabwa)

kalendari irashobora guhindurwa hejuru no hepfo, imbere n'inyuma.

Ubugari bwibicuruzwa mm magana inani na mirongo inani

Ubunini bwibicuruzwa Min.min mm zeru ingingo ya gatanu

Icyiza.max mm ingingo imwe

Kugabanya imodoka yigenga Dongli kugabanya

Gutwara moteri Impinduka zingana moteri kw ingingo ebyiri icyenda

Imbaraga za moteri igendanwa kw zeru irindwi gatanu

Igice cya 4: traktor / urupapuro rutwara 1 seti

biranga

umuzingo wo hejuru wo hejuru, reba umuzingo wo hasi

kugenzura impagarara bigaragarira hagati yikurura na bitatu, kandi no hagati yo gukwega no kuzunguruka.Iyo imashini yose yihuta kandi hakabyimbye impapuro zitandukanye, kugenzura intoki ntibisabwa, kandi umuvuduko urashobora kwiyongera icyarimwe kugirango ibikoresho bikore bisanzwe.Umutaliyani Jefferson wimura sensor yemewe.

gusunika buto ibikoresho byihutirwa

hamwe na sisitemu yo gutema.Ifite kandi ibikoresho bibiri byangiza imyanda.

Kugabanya: Ikirango cya Dongli

1. umuyaga 1 gushiraho ibiranga

Akanya gato

Sitasiyo ebyiri / ebyiri

kugenzura moteri

Igice cyo gutema.Kugarura ibikoresho

Sisitemu yo gutema.Kandi ifite ibikoresho bibiri byo guhinduranya imyanda.

Gukata icyuma.

Moteri ya Torque ikusanya imyanda

Imashini ibika firime

mugihe cyo guhinduranya byikora

Imiyoboro ya aluminiyumu: φ = 76mm, L = 1100mm yo hejuru yubururu bwa okiside.

Irashobora kubika impapuro 16m;

Igice cya 5: imyanya ibiri yumuyaga 1 gushiraho

Imiterere ihindagurika: hagati ya turret, uburyo bwo kuzenguruka;

Igikorwa cyo gusubiza inyuma: Ifite imirimo ibiri yo guhuza amakuru no gusubiza inyuma;

IGICE CYA 6 sisitemu yo gutwara amashanyarazi

Sisitemu yo gutwara amashanyarazi ikoreshwa mugutanga ibikoresho byo gutwara ibice bitandukanye byamatungo, harimo igice kinini cyo gukuramo, gukonjesha gukonjesha, gukurura no guhinduranya imyanya ibiri yumuyaga.

Iyo ibitekerezo bya kodegisi byemewe kubikoresho byohereza, ubuvuduko bwihuse burashobora kugera kuri 0.1%.Kugenzura umuvuduko no kugenzura umuvuduko bizagerwaho kubikoresho byoherejwe na extruder.Ihererekanyabubasha ryinshi rirakenewe kuri extruder nyamukuru no gukonjesha,

kwemeza uburinganire bwigihe kirekire cyo kwihanganira urupapuro rwa PET.Kuzenguruka hejuru cyangwa ibyuma byifashishwa mu guhuza umuvuduko hagati ya kalendari eshatu na traktori.

umuvuduko wo kuva kumurongo ukonjesha kugeza murwego rwo gukwega uri mumurongo wihuta kugirango harebwe niba umuvuduko wumurongo wumurongo wumusaruro uhujwe, kandi umuvuduko wumurongo wumurongo wumusaruro urashobora gutangwa na roller ikonjesha ukurikije ibicuruzwa. , kandi birashobora gushirwaho uko bishakiye.

Igice cya 7 Kumurongo wibikoresho byo kumurongo nibindi bikoresho bifasha

1..Ku murongo wa sisitemu ya silicone yamavuta kandi.Amavuta ya silicone yatwikiriwe na feri ya 2m

Guta imyanda kumurongo wo kugarura sisitemu 2

2. Ibice bitatu bya kalendari yo guhanahana ubushyuhe

3. Gushyushya amazi no gukonjesha (bitangwa na chiller)

ubushyuhe bwo guhanahana ibiranga bitatu bizunguruka

4. sisitemu yo gutunganya ibikoresho bya sisitemu

5. 30HP Umuyaga ukonje

1. shyiramo sisitemu yo gusiga amavuta ya silicone kandi.Amavuta ya silicone yatwikiriwe na feri ya 2m

Guta imyanda kumurongo wo kugarura sisitemu 2

Ifuru ya 2m, Uruhande rumwe rusize amavuta ya silicone

4. sisitemu yo gutunganya ibikoresho bya sisitemu

5, 30HP Umuyaga ukonje

PARAMETER MODEL		SYF-30
Ubushobozi bwa firigo	Kw 50Hz / 60Hz	92.6
Ubushobozi bwa firigo	Kw 50Hz / 60Hz	110.66
Amashanyarazi n'ibikoresho by'amashanyarazi		380v 50HZ
Firigo	Izina	R22
Firigo	Uburyo bwo kugenzura	Kwagura imbere imbere
Compressor	Andika	Ubwoko bwa vortex bufunze
Compressor	Imbaraga (Kw)	27.4
Umuyoboro	Andika	Gukora neza cyane umuringa wambaye aluminiyumu + urusaku ruke rwo hanze ya rotor
	Imbaraga zabafana nubunini	0,75Kw * 3
	Ubukonje bukonje (m³ / h)	28290
Impemu	Andika	Ubwoko bw'amazi yo mu bwoko bwa coil
	Amazi akonje （m³ / h）	22.07
	Amazi akonje （m³ / h）	26.48
	Ubushobozi bwa tank （L）	580
Pompe y'amazi	Imbaraga (Kw)	3
	Kuzamura （m）	40
	Igipimo cy’amazi （m³）	25
	Imiyoboro ya diameter	DN65
Umutekano no kurinda	Kurinda ubushyuhe bukabije, kurinda birenze urugero, kurinda umuvuduko mwinshi kandi muke, kurinda ubushyuhe burenze urugero, icyiciro gikurikiranye / kurinda icyiciro, kurinda ubushyuhe bukabije.
Ibipimo bya mashini	Uburebure （mm）	2500
	Ubugari （mm）	1000
	Hejuru （mm）	1700
Shyiramo imbaraga zose	KW	34.5
Uburemere bwa mashini	KG	1100
Icyitonderwa: 1.Ubushobozi bwa firigo bushingiye: gukonjesha amazi yinjira nubushyuhe bwamazi 7 ℃ / 12 ℃, gukonjesha gukonjesha nubushyuhe bwumuyaga 30 ℃ / 35 ℃.
2.Ibipimo by'akazi: Ubushyuhe bw'amazi akonje: 5 ℃ kugeza 35 ℃; Gukonjesha amazi yinjira no gutandukanya ubushyuhe bwo gusohoka: 3 ℃ kugeza kuri 8 ℃, Ubushyuhe bwibidukikije ntiburi hejuru ya 35 ℃.
Afite uburenganzira bwo guhindura ibipimo byavuzwe haruguru cyangwa ibipimo nta nteguza.